The Benefits of Thermoset Electronics
Thermoplastic products and protective coatings made from thermoplastics are used on a wide range of aircraft and space vehicles. Thermoplastics are usually associated with parts that are lightweight such as shock absorbing drapes, seats, landing gear and so forth. These materials have to be extremely durable and able to withstand harsh weather conditions and impacts. Thermoplastic is strong and lightweight but brittle in nature which makes it susceptible to cracks and breakage. The use of thermoplastic has resulted in the development of a wide range of protective coatings that include airplanedeform parts and sealants.
Thermoplastic materials are not new to the market and there have been many advances in the field over the years. There are different types of thermoform plastics including polyethylene Terephthalate (PET), polystyrene (PS) and polyurethane (PU). PET is a hard plastic that has high resistance to heat and flame. Using PET in place of other materials for protective coatings has resulted in high cost and production time. PET coatings and related technologies were initially developed for use as rubber packing for ballistic missiles.
Thermoplastic materials are also commonly used in air bags and other forms of protective fabrics
The material has very good tensile strength and impact resistance. Many different types of coatings can be applied to thermoplastic components. Some of the most common include direct thermal resistance (DTR), low-pressure thermoset transfer, and low-density thermoset transfer. These coatings are usually applied in vacuum situations where drastic temperature changes would adversely affect the performance of the protective coating.
Thermoplastic protective coatings technology is constantly evolving and developing to meet the increasing demands for superior quality, more effective, faster drying, and cost efficient protective coatings. Thermoplastics coatings manufacturers have spent a lot of time and money improving upon the basic principles of safety and performance of the material. A major improvement includes the incorporation of a secondary metal layer that is designed to enhance the thermal conductivity of the material. This secondary metal layer makes the material much more efficient at conducting heat and resisting moisture penetration. As a result, thermoplastic coatings are now used in nearly every industrial application.
Thermoplastic coatings have become very popular with several key benefits to the industries that use them. First, because the material is so versatile, coatings can be tailored to nearly any industry situation. For example, industries can apply their protective coatings to certain areas or to specific processes. In the past, coatings technology was not as advanced as it is today, but advancements in the area have led to a more customized process.
Second, most thermoplastics are extremely durable and reliable. In terms of materials, these coatings are typically made from polyimide. Polyimide is one of the strongest materials in existence, and its durability is renowned across a variety of industries. Typically, materials coated with thermoplastics experience fewer instances of mechanical failure than materials that remain unprotected by the material. In addition, materials that experience less breakdown due to wear and tear, such as polyimide, tend to last longer than those that are coated with other materials.
Third, thermoplastic materials tend to offer a higher yield of output than other manufacturing technologies. Because the material has a high thermal conductivity, thermoplastic coatings offer a very efficient way to protect electronics while also producing quality end product. Additionally, the use of thermoplastic materials often requires only a fraction of the amount of energy that other processes might require. This means that thermoplastic coatings offer a cost effective way to protect electronic equipment during the manufacture process.
The fourth benefit involves the design of these products
Thermoset electronics often feature a low surface tension of their materials. In this case, the materials are able to be manufactured with a much lower overall density than would otherwise be possible. The resulting product then experiences a higher level of strength at a lower cost. Additionally, thermoplastic materials often have a fast drying rate which offers a convenient transition between various applications. Some of the most well known thermoplastic materials include polyimide and thermoplastic elastomer.